Technical Specifications
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Product Name |
Power Distribution Box Manufacturing Line |
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Material Specifications |
Q235 cold-rolled strip steel, galvanized strip steel |
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Material Thickness |
0.6→1.2mm (customizable) |
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Production Speed |
2 pieces/minute |
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Production Specifications |
Box Size: 250*300--800*1000 (customizable) |
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Box Depth |
Customizable |
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Voltage Parameters |
380V/415V, 50Hz, 3-phase |
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Air Source |
0.5m³/Min; Pressure: 0.7MPa |
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Roll Material |
Cr12 CNC machined; quenched to HRC58°-60° hardness |
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Drive Motor |
Variable frequency motor drive |
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Total Motor Power |
25kw |
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Cutting Die Material |
Cr12MoV |
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Transmission Mode |
Gearbox |
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Cutting Method |
Hydraulic cutting |
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Cutting Dimension Tolerance |
≤ ±0.5mm (Length ≤1000mm) |
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Operating System |
Touchscreen HMI |
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Electrical Control |
Mitsubishi PLC program control |
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Footage Space |
20*2*3 meters (Length×Width×Height) |
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Product Advantages
Integrated Line Control, Coordinated Cycle Time: The entire line achieves mechatronic integrated control from uncoiling to rewinding, with automatic speed matching at each station to eliminate material accumulation or idling, ensuring optimal line operation and significantly improving overall equipment efficiency.
Servo Drive, Precise Positioning: The feeding system uses a high-performance servo motor drive with high feeding step accuracy, ensuring accurate relative positioning between the punching position and the forming and bending line, eliminating scrap caused by cumulative errors.
Synchronous Cutting and Bending: The fixed-length cutting and automatic bending processes are tightly integrated. After cutting, the workpiece directly enters the bending station without manual transfer, reducing positioning deviations and secondary clamping time, further shortening the production cycle time per piece.
Integrated Electrical Control, Self-Diagnosis: The entire line uses centralized PLC control to monitor the operating status of each station in real time. Automatic alarms and fault location are displayed when abnormalities occur, shortening troubleshooting time and reducing downtime losses..
Factory photos
Shipping photos
Customer visit
FAQ
Q: Are you a factory or a trading company?
A: We are a factory located in Weifang, China. It possesses over twenty sets of advanced equipment, including a new precision machining center, NC lathes, CNC wire EDM machines, and a large automotive profile bending test platform. You are welcome to visit our factory at any time.
Q: How long is your delivery time?
A: For full container, factory lead time About 35~40 days.
Q: What's your payment terms and trade terms?
A: Accepted Delivery Terms: FOB, CFR, CIF, CIP, FCA, CPT, Express Delivery, DAF.
Q: How many distribution boxes can this production line produce per day?
A: Under stable operating conditions, the daily production capacity is 1000-1200 boxes, corresponding to a production speed of approximately 2 boxes per minute. Actual daily output will be affected by auxiliary time such as raw material changes and mold switching, but the overall efficiency is far higher than traditional segmented processing.
Q: How many people are needed to operate this production line?
A: Only one person is needed to operate the entire production line, mainly responsible for feeding materials, monitoring equipment operation, and receiving materials. Compared to traditional production lines, this significantly reduces labor costs.
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