Supermarket Shelf Back Panel Roll Forming Machine
The Supermarket Shelf Back Panel Roll Forming Machine is a specialized piece of equipment for continuously roll-forming steel strips into supermarket shelf back panel profiles. The shelf back panel cross-section requires enhanced rigidity through folded edges and reinforcing ribs, and must be pre-drilled with hook holes or mounting holes for connection to the uprights. This equipment uses GCr15 bearing steel rollers (quenched to a hardness of HRC58°-62°), features a split-adjustment transmission mode, and integrates uncoiling, leveling, servo feeding, punching, cold bending, and hydraulic cutting into one unit.
Technical Specifications
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Product Name |
Supermarket Shelf Back Panel Roll Forming Machine |
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Transmission Mode |
Split-opening adjustment |
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Material Specification |
Q235 |
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Production Speed |
5-15m/min |
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Cutting Device |
Hydraulic cutting |
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Voltage |
Customizable |
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Voltage Parameters |
380V/415V, 50Hz, 3-phase |
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Control Components |
Mitsubishi PLC controller (Japan) |
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Processable Material Thickness |
0.28-0.8mm (Customized according to customer requirements) |
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Processable Material Width |
≤ 700mm (Customized according to customer requirements) |
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Roll Material |
GCr15, Hardness HRC58°-62° |
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Total Motor Power |
23KW |
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Hydraulic System Power |
5KW |
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Uncoiler Load Capacity |
Less than or equal to 5 tons |
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Cutting Dimension Tolerance |
≤ ±0.5mm (Length ≤ 3000mm) |
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Cutting Die Material |
Cr12MoV |
Product Advantages
Longitudinal Reinforcing Ribs and Back Panel Flatness Formed in One Step
The large area and thin thickness of the shelving back panel make it prone to flat distortion and bulging. The equipment uses multiple roller presses in the forming section to integrally form multiple longitudinal reinforcing ribs on the back panel flatness. The depth, width, and spacing of the reinforcing ribs are precisely calculated based on the back panel width and thickness, effectively enhancing the back panel's bending rigidity and flatness, eliminating the need for subsequent welding of reinforcing components.
Multi-Layer Folded Edges for Enhanced Overall Rigidity
The four sides of the back panel are folded and rolled to form a multi-layer structure, significantly improving edge rigidity and making the connection between the back panel and the uprights more secure after assembly. The equipment can form multi-layer folded edges (such as double-layer folding, rolled edges, etc.) in one step according to the customer's back panel cross-section requirements. The formed edges are smooth and burr-free, preventing finger cuts during installation and use, and also improving the overall deformation resistance of the back panel.
Pre-punching of Upright Connection Holes in One Step, Eliminating the Need for Secondary Drilling During Installation
The back panel and uprights are connected and fixed using bolts or hanging plates. In the stamping section, the equipment can simultaneously pre-punch connection holes on both sides of the back panel according to the column spacing and connection method provided by the customer. The hole spacing precisely corresponds to the column mounting holes. During production line installation, the back panel can be directly bolted or hung up without the need for on-site drilling, greatly improving the efficiency of rack assembly.
Factory photos
Shipping photos
Customer visit
FAQ
Q: Are you a factory or a trading company?
A: We are a factory located in Weifang, China. It possesses over twenty sets of advanced equipment, including a new precision machining center, NC lathes, CNC wire EDM machines, and a large automotive profile bending test platform. You are welcome to visit our factory at any time.
Q: Will the back panel surface deform after punching?
A: The equipment uses a servo-controlled punching system. The die holding force is precisely controlled during punching, and synchronous support during the sheet material's movement prevents localized dents or twisting caused by punching. Punching positions are all in the straight areas between reinforcing ribs, not affecting the overall flatness of the back panel. The edges after punching are smooth and burr-free, allowing direct entry into the painting process.
Q: What is the maximum width of the back panel that can be processed?
A: The equipment's standard maximum processing width is ≤700mm. Common widths for supermarket shelf back panels are 300-600mm, fully covering standard needs. If customers require back panels wider than 700mm, a wider forming machine can be customized. Specific width parameters must be provided for technical personnel to assess and adjust the equipment specifications.
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