Supermarket Shelf Upright Roll Forming Machine
Supermarket Shelf Upright Roll Forming Machine

Supermarket Shelf Upright Roll Forming Machine

The Supermarket Shelf Upright Roll Forming Machine is a specialized piece of equipment for continuously roll-forming steel strips into supermarket shelf upright profiles. Shelf uprights are the vertical load-bearing components of the shelving system, directly bearing the entire load of goods transmitted from the shelves. Their cross-sectional shape is typically an irregular tubular or C-shaped structure with multiple rows of hanging holes (butterfly holes or diamond holes). Extremely high requirements are placed on forming precision and hole positioning, and it must also meet the needs of adjusting for different shelf heights. Only one person is required to operate the machine, with a production speed of 5-15 m/min and a cutting dimensional tolerance of ≤±0.5 mm (length ≤3000 mm). After forming, the upright profiles can be directly applied to a spray coating line for surface treatment.
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Supermarket Shelf Upright Roll Forming Machine

 

The Supermarket Shelf Upright Roll Forming Machine is a specialized piece of equipment for continuously roll-forming steel strips into supermarket shelf upright profiles. Shelf uprights are the vertical load-bearing components of the shelving system, directly bearing the entire load of goods transmitted from the shelves. Their cross-sectional shape is typically an irregular tubular or C-shaped structure with multiple rows of hanging holes (butterfly holes or diamond holes). Extremely high requirements are placed on forming precision and hole positioning, and it must also meet the needs of adjusting for different shelf heights. Only one person is required to operate the machine, with a production speed of 5-15 m/min and a cutting dimensional tolerance of ≤±0.5 mm (length ≤3000 mm). After forming, the upright profiles can be directly applied to a spray coating line for surface treatment.

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Technical Specifications

 

Product Name

Supermarket Shelf Upright Roll Forming Machine

Transmission Mode

Split-opening adjustment

Material Specification

Q235

Production Speed

5-15m/min

Cutting Device

Hydraulic cutting

Voltage

Customizable

Voltage Parameters

380V/415V, 50Hz, 3-phase

Control Components

Mitsubishi PLC controller (Japan)

Processable Material Thickness

0.28-0.8mm (Customized according to customer requirements)

Processable Material Width

≤ 700mm (Customized according to customer requirements)

Roll Material

GCr15, Hardness HRC58°-62°

Total Motor Power

23KW

Hydraulic System Power

5KW

Uncoiler Load Capacity

Less than or equal to 5 tons

Cutting Dimension Tolerance

≤ ±0.5mm (Length ≤ 3000mm)

Cutting Die Material

Cr12MoV

 

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Product Advantages

 

Supermarket shelf uprights are formed in a single stamping process, achieving high precision and speed.

Supermarket shelf uprights require butterfly or diamond-shaped holes drilled according to a fixed module for inserting shelf hooks. The equipment uses servo-controlled continuous punching in the stamping section, ensuring precise hole positioning and consistent spacing. Punching and forming are completed simultaneously, producing upright profiles with complete hanging holes in a single process, eliminating the need for secondary drilling.

 

Irregular cross-sections are formed in multiple passes, resulting in seamless tubular uprights.

Supermarket shelf uprights are often tubular or C-shaped with flanges. Traditionally, bending and welding are required to seal these sections. This equipment uses multi-pass progressive rolling to form steel strips into closed or semi-closed irregular tubular upright cross-sections in a single pass. The deformation is evenly distributed across each pass, resulting in precise cross-sectional dimensions and stable angles. This eliminates the need for subsequent welding, creating a high-strength column structure and removing weld seams, a weak point in load-bearing structures.

 

GCr15 hardened rollers, suitable for both thick and thin shelves, long service life

The thickness of the sheet metal used for uprights typically ranges from 0.6-1.5mm (covering light to heavy-duty shelving), resulting in more noticeable wear on the rollers than on the shelves themselves. The rollers are made of GCr15 bearing steel with a solid hardening treatment, achieving a hardness of HRC58°-62%, providing excellent wear resistance. During long-term high-load operation, the roller surface is less prone to wear and deformation, ensuring long-term stability of the upright's cross-sectional dimensions.

 

Factory photos

 

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Shipping photos

 

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Customer visit

 

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FAQ

 

Q: Are you a factory or a trading company?

A: We are a factory located in Weifang, China. It possesses over twenty sets of advanced equipment, including a new precision machining center, NC lathes, CNC wire EDM machines, and a large automotive profile bending test platform. You are welcome to visit our factory at any time.

Q: Can the hole type and spacing of the hanging holes on the uprights be customized?

A: Yes. Butterfly holes and diamond holes are the two most common types of hanging holes for supermarket shelves. The stamping die can be configured with the corresponding hole type according to customer requirements. The hole spacing (e.g., 50mm or 75mm module) can be precisely set through the servo feeding system without changing the die. After the customer provides the hanging hole drawings or samples, the technicians can quickly develop a stamping plan.

Q: What length and width of uprights can the equipment produce?

A: Upright width ≤ 700mm (customizable), cutting length ≤ 3000mm (tolerance ≤ ±0.5mm). Common upright heights (i.e., cutting lengths) for supermarket shelves are 1500mm, 1800mm, 2000mm, 2400mm, etc., and can be produced within this range. For extra-long uprights (e.g., above 3000mm), an extension cutting system can be customized; specific details need to be confirmed during the selection process.

 

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