Warehouse Rack Upright Roll Forming Machine
Warehouse Rack Upright Roll Forming Machine

Warehouse Rack Upright Roll Forming Machine

The Warehouse Rack Upright Roll Forming Machine is a specialized piece of equipment for continuously roll-forming steel strips into warehouse racking uprights. Warehouse racking uprights are the core vertical load-bearing components of the racking system, directly bearing the entire load transmitted from the beams. Therefore, extremely high requirements are placed on forming accuracy, hole positioning, and profile straightness. Production speed is 5-15 m/min, with a cutting dimensional tolerance ≤ ±0.5 mm (length ≤ 3000 mm). Processable material thickness is 0.6-1.5 mm (larger thicknesses can be customized), and material width is ≤ 700 mm (customizable). After forming, the uprights can be directly applied to a spray painting line for surface treatment.
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Warehouse Rack Upright Roll Forming Machine

 

The Warehouse Rack Upright Roll Forming Machine is a specialized piece of equipment for continuously roll-forming steel strips into warehouse racking uprights. Warehouse racking uprights are the core vertical load-bearing components of the racking system, directly bearing the entire load transmitted from the beams. Therefore, extremely high requirements are placed on forming accuracy, hole positioning, and profile straightness. Production speed is 5-15 m/min, with a cutting dimensional tolerance ≤ ±0.5 mm (length ≤ 3000 mm). Processable material thickness is 0.6-1.5 mm (larger thicknesses can be customized), and material width is ≤ 700 mm (customizable). After forming, the uprights can be directly applied to a spray painting line for surface treatment.

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Technical Specifications

 

Product Name

Warehouse Rack Upright Roll Forming Machine

Transmission Mode

Split-opening adjustment

Material Specification

Q235

Production Speed

5-15m/min

Cutting Device

Hydraulic cutting

Voltage

Customizable

Voltage Parameters

380V/415V, 50Hz, 3-phase

Control Components

Mitsubishi PLC controller (Japan)

Processable Material Thickness

0.28-0.8mm (Customized according to customer requirements)

Processable Material Width

≤ 700mm (Customized according to customer requirements)

Roll Material

GCr15, Hardness HRC58°-62°

Total Motor Power

23KW

Hydraulic System Power

5KW

Uncoiler Load Capacity

Less than or equal to 5 tons

Cutting Dimension Tolerance

≤ ±0.5mm (Length ≤ 3000mm)

Cutting Die Material

Cr12MoV

 

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Product Advantages

 

Closed Irregular Cross-Section Forming Without Welding, Excellent Torsional Resistance

Warehouse racking uprights often use irregular tubular cross-sections with flanged closures (such as "Ω" or "C" shaped closed structures). Traditionally, these require bending and welding to seal the ends. This equipment uses multi-pass progressive rolling to form steel strips into closed or semi-closed tubular cross-sections in one pass. The deformation of each part of the cross-section is uniform, the angles are precise, and a high-strength column structure is formed without subsequent welding, eliminating the weld seam, a weak point in load-bearing capacity, and significantly improving torsional and bending resistance.

 

Multi-Point Guiding + Multi-Pass Forming, Excellent Straightness of Long Uprights

Warehouse racking uprights are typically 2-6 meters long (up to 10 meters or more in automated warehouses). Straightness directly affects the verticality and stability of the racking. The equipment is equipped with multi-point guiding devices along the forming main line, combined with a multi-pass uniform deformation process, effectively preventing lateral bending and twisting of long profiles during processing. The formed uprights exhibit excellent straightness, requiring no on-site correction during assembly, ensuring the overall verticality of the racking.

 

Factory photos

 

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Shipping photos

 

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Customer visit

 

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FAQ

 

Q: Are you a factory or a trading company?

A: We are a factory located in Weifang, China. It possesses over twenty sets of advanced equipment, including a new precision machining center, NC lathes, CNC wire EDM machines, and a large automotive profile bending test platform. You are welcome to visit our factory at any time.

Q: What are the possible lengths and widths of the uprights that the equipment can produce?

A: Standard configuration: Material width ≤ 700mm (customizable), cut length ≤ 3000mm (tolerance ≤ ±0.5mm, extensions available upon request). Common upright lengths (i.e., cut lengths) for warehouse racking are 2000mm, 2400mm, 3000mm, 3600mm, 4500mm, and 6000mm, etc., all within this range can be produced. For extra-long uprights (such as uprights for automated warehouses exceeding 10 meters), an extended cutting system and extended guide table can be customized. Specific details need to be confirmed during the selection process and provided with the upright cross-section drawings.

 

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