Warehouse Rack Panel Roll Forming Machine
This is a specialized machine for continuously roll-forming steel strips into warehouse rack shelf profiles. Warehouse rack shelves are horizontal components that directly support boxes, pallets, or bulk goods. Compared to supermarket rack shelves, warehouse shelves are larger (width up to 900-1200mm) and bear heavier loads (500-5000kg per layer), typically requiring multi-layer folding and reinforcing ribs to improve rigidity. This machine uses GCr15 bearing steel rollers (quenched to a hardness of HRC58°-62°), requires only one operator, has a production speed of 5-15m/min, and a cutting dimensional tolerance of ≤±0.5mm (length ≤3000mm). After forming, the shelves can be directly applied to a spray coating line for surface treatment.
Technical Specifications
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Product Name |
Warehouse Rack Panel Roll Forming Machine |
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Transmission Mode |
Split-opening adjustment |
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Material Specification |
Q235 |
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Production Speed |
5-15m/min |
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Cutting Device |
Hydraulic cutting |
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Voltage |
Customizable |
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Voltage Parameters |
380V/415V, 50Hz, 3-phase |
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Control Components |
Mitsubishi PLC controller (Japan) |
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Processable Material Thickness |
0.28-0.8mm (Customized according to customer requirements) |
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Processable Material Width |
≤ 700mm (Customized according to customer requirements) |
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Roll Material |
GCr15, Hardness HRC58°-62° |
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Total Motor Power |
23KW |
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Hydraulic System Power |
5KW |
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Uncoiler Load Capacity |
Less than or equal to 5 tons |
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Cutting Dimension Tolerance |
≤ ±0.5mm (Length ≤ 3000mm) |
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Cutting Die Material |
Cr12MoV |
Product Advantages
Wide, heavy-duty shelves formed in one piece, offering high rigidity.
Warehouse rack shelves are wide and bear heavy loads, requiring special cross-sectional designs (such as multi-layered folds, trapezoidal reinforcing ribs, and corrugated reinforcing grooves) to improve bending resistance. The equipment uses multi-pass progressive rolling to form the steel strip into a heavy-duty shelf cross-section with multi-layered reinforcement in one step. After forming, the shelf's bending strength is several times higher than a flat sheet, and it does not exhibit significant deflection under heavy loads.
Simultaneous processing of reinforced end folds to prevent downward bending of the shelves.
The front end of warehouse shelves is subjected to impact and long-term loads during goods storage and retrieval, making it prone to downward bending deformation. The equipment can form a reinforced fold or rolled edge structure at the front end of the shelf in one step, enhancing end rigidity and preventing edge burrs from scratching operators or damaging the goods. The fold angle and number of rolled layers can be customized according to load-bearing requirements.
Factory photos
Shipping photos
Customer visit
FAQ
Q: Are you a factory or a trading company?
A: We are a factory located in Weifang, China. It possesses over twenty sets of advanced equipment, including a new precision machining center, NC lathes, CNC wire EDM machines, and a large automotive profile bending test platform. You are welcome to visit our factory at any time.
Q: Are the forming machines for warehouse shelves and supermarket shelves interchangeable?
A: The main structure is basically the same, but the roller sets are different. Warehouse shelves are typically thicker (0.6-1.5mm), wider, and have deeper reinforcing ribs.
Q: How many different widths of shelves can the equipment process?
A: The equipment uses a split-opening adjustable transmission mode, and the width adjustment range covers common needs, allowing for quick adaptation to different shelf widths. The standard maximum width is ≤700mm (wider widths can be customized).
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