Supermarket Shelf Panel Roll Forming Machine
Supermarket Shelf Panel Roll Forming Machine

Supermarket Shelf Panel Roll Forming Machine

The supermarket shelf cold bending forming machine is a specialized piece of equipment used for continuously roll forming steel strips into supermarket shelf profiles. Supermarket shelf panels are the horizontal plates that directly support goods in a shelving system. They are typically 0.28-0.8mm thin plates with a width ≤700mm, and their cross-sectional shape includes multi-layered folded edge reinforcement to ensure they do not deform when supporting goods. This equipment uses GCr15 bearing steel rollers (quenched to a hardness of HRC58°-62°), features a split-adjustable transmission mode, and integrates uncoiling, leveling, servo feeding, punching, cold bending forming, and hydraulic cutting into one unit.
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Supermarket Shelf Panel Roll Forming Machine

 

The supermarket shelf cold bending forming machine is a specialized piece of equipment used for continuously roll forming steel strips into supermarket shelf profiles. Supermarket shelf panels are the horizontal plates that directly support goods in a shelving system. They are typically 0.28-0.8mm thin plates with a width ≤700mm, and their cross-sectional shape includes multi-layered folded edge reinforcement to ensure they do not deform when supporting goods. This equipment uses GCr15 bearing steel rollers (quenched to a hardness of HRC58°-62°), features a split-adjustable transmission mode, and integrates uncoiling, leveling, servo feeding, punching, cold bending forming, and hydraulic cutting into one unit.

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Technical Specifications

 

Product Name

Supermarket Shelf Panel Roll Forming Machine

Transmission Mode

Split-opening adjustment

Material Specification

Q235

Production Speed

5-15m/min

Cutting Device

Hydraulic cutting

Voltage

Customizable

Voltage Parameters

380V/415V, 50Hz, 3-phase

Control Components

Mitsubishi PLC controller (Japan)

Processable Material Thickness

0.28-0.8mm (Customized according to customer requirements)

Processable Material Width

≤ 700mm (Customized according to customer requirements)

Roll Material

GCr15, Hardness HRC58°-62°

Total Motor Power

23KW

Hydraulic System Power

5KW

Uncoiler Load Capacity

Less than or equal to 5 tons

Cutting Dimension Tolerance

≤ ±0.5mm (Length ≤ 3000mm)

Cutting Die Material

Cr12MoV

 

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Product Advantages

 

Multi-layered Folding and One-time Forming for High Shelf Strength

Supermarket shelf panels require multi-layered folding structures to enhance load-bearing capacity within a limited thickness. The equipment uses multi-pass progressive roller pressing to form a shelf cross-section with multi-layered reinforced folds in one step. The folding layers and angles are precisely designed according to the shelf's load-bearing requirements. After forming, the shelf's bending strength is several times higher than a flat sheet, ensuring it does not deform under the heavy pressure of supermarket goods.

 

Split-Open Adjustable Drive for Flexible Width Adaptation

The equipment adopts a split-open adjustable drive mode, where the rollers on both sides can synchronously adjust the opening and closing distance, quickly adapting to the production needs of different shelf widths (maximum width ≤ 700mm). One machine can produce various width specifications commonly used in supermarket shelves, such as 300mm, 400mm, 500mm, and 600mm, without the need to change roller sets, significantly reducing changeover time.

 

GCr15 Rollers + Precision Grinding for Zero Damage to Thin Sheet Surfaces

Shelves are an essential component of supermarket shelves, requiring high surface quality. The rollers are CNC machined from GCr15 bearing steel, hardened to HRC58°-62% after quenching, and precision ground to a roughness of Ra0.8 or higher, effectively protecting the surface of the sheet material during high-speed operation. When producing with 0.28-0.8mm thin sheets, the formed sheet surface is free of scratches and indentations, and can be directly applied to the spray coating line without grinding.

 

Factory photos

 

product-608-456
product-617-464

 

Shipping photos

 

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product-616-462

 

Customer visit

 

product-617-463
product-608-456

 

FAQ

 

Q: Are you a factory or a trading company?

A: We are a factory located in Weifang, China. It possesses over twenty sets of advanced equipment, including a new precision machining center, NC lathes, CNC wire EDM machines, and a large automotive profile bending test platform. You are welcome to visit our factory at any time.

Q: What types of shelves can the supermarket shelf forming machine produce?

A: It can produce various shelf profiles commonly used in supermarket shelves, including flat shelves (simple folded edges), reinforced shelves (with longitudinal reinforcing ribs), and rolled-edge shelves (rolled edges at both ends to prevent scratching). Different cross-sectional shapes are achieved by changing the forming roller set. Customers can provide cross-sectional drawings when selecting a model, and our technicians will design the corresponding roller pattern.

Q: How is the production speed adjusted from 5-15 m/min?

A: The equipment uses a variable frequency motor drive, and the production speed can be steplessly adjusted within the range of 5-15 m/min. For thin plates (0.28-0.4mm), a higher speed (12-15 m/min) can be selected, while for thick plates (0.6-0.8mm), a lower speed (5-8 m/min) is recommended to ensure forming quality. The speed parameters can be set directly on the touch screen.

 

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