Warehouse Rack Manufacturing Line
This is a fully automated production line for mass production of various structural profiles for warehouse racking. Warehouse racking is composed of various profiles such as uprights, beams, shelves, back mesh/back panels, partition beams, and reinforcing ribs. Compared to supermarket racking, warehouse racking is larger and has a heavier load capacity (single-layer load capacity can reach 500-5000kg), requiring higher standards for profile cross-sectional strength, straightness, and dimensional accuracy. The entire line integrates uncoiling, leveling, servo feeding, continuous punching, cold bending, hydraulic cutting, and material collection processes. The process flow is: uncoiling → leveling → feeding → punching → forming → cutting → material collection.
Technical Specifications
|
Product Name |
Warehouse Rack Manufacturing Line |
|
Transmission Mode |
Split-opening adjustment |
|
Material Specification |
Q235 |
|
Production Speed |
5-15m/min |
|
Cutting Device |
Hydraulic cutting |
|
Voltage |
Customizable |
|
Voltage Parameters |
380V/415V, 50Hz, 3-phase |
|
Control Components |
Mitsubishi PLC controller (Japan) |
|
Processable Material Thickness |
0.28-0.8mm (Customized according to customer requirements) |
|
Processable Material Width |
≤ 700mm (Customized according to customer requirements) |
|
Roll Material |
GCr15, Hardness HRC58°-62° |
|
Total Motor Power |
23KW |
|
Hydraulic System Power |
5KW |
|
Uncoiler Load Capacity |
Less than or equal to 5 tons |
|
Cutting Dimension Tolerance |
≤ ±0.5mm (Length ≤ 3000mm) |
|
Cutting Die Material |
Cr12MoV |
Product Advantages
Thick-plate load-bearing design to meet heavy-duty storage needs
Warehouse racks have load-bearing capacities far exceeding those of supermarket racks. Commonly used sheet metal thicknesses are 0.6-1.5mm (thicker options available upon request). Uprights and beams require enhanced bending and compressive strength. The main machine boasts high rigidity, with GCr15 hardened rollers and a heavy-duty frame ensuring no deformation during thick-plate forming and accurate profile dimensions, providing reliable forming assurance for the high load-bearing requirements of warehouse racks.
Good straightness of long profiles, high assembly precision
Warehouse rack uprights and beams are often 2-6 meters long. Straightness directly affects the verticality and stability of the assembled racks. The equipment uses multi-pass roller forming and multi-point guiding devices to ensure that long profiles do not bend or twist during continuous processing. After cutting, the profiles exhibit excellent straightness, ensuring vertical uprights and horizontal beams during assembly, eliminating the need for on-site correction.
Factory photos
Shipping photos
Customer visit
FAQ
Q: Are you a factory or a trading company?
A: We are a factory located in Weifang, China. It possesses over twenty sets of advanced equipment, including a new precision machining center, NC lathes, CNC wire EDM machines, and a large automotive profile bending test platform. You are welcome to visit our factory at any time.
Q: What are the differences between a warehouse racking production line and a supermarket racking production line?
A: The main differences lie in the thickness of the sheet metal and the rigidity of the equipment. Warehouse racking bears heavier loads and typically uses sheet metal of 0.6-1.5mm (thicker options available upon request). The main equipment and rollers have higher rigidity, making it suitable for forming thicker sheets. Supermarket racking mostly uses thinner sheet metal of 0.28-0.8mm, and the equipment design prioritizes high speed and the surface quality of the thinner sheet metal.
Q: Does the end of the profile require secondary processing after cutting?
A: The equipment completes end face finishing during cutting, resulting in a smooth, burr-free cut surface. If additional teeth (such as teeth at both ends of a crossbeam) or connecting holes are needed at the ends, corresponding molds can be pre-set in the stamping section and completed simultaneously with forming. If the customer only requires simple cutting and has no end processing requirements, the cut profile is the finished product and can directly proceed to the painting or assembly stage.
Hot Tags: warehouse rack manufacturing line, China warehouse rack manufacturing line manufacturers, factory
