Cable Tray Roll Forming Production Line
The cable tray roll forming production line is an automated equipment specially used for one-time molding of cable trays. It can produce trough-type, tray-type, and ladder-type bridges with specifications from 100×50 to 1000×200, and the width can be freely adjusted from 100-600mm. The whole line integrates uncoiling, leveling, feeding, punching, roll forming and cutting into one, with a discharging speed of 15m/min, a punching speed of 20m/min, an 8-hour shift of 7,000 meters, and only 2 people for operation, and is suitable for efficient batch production of bridges.
Technical Specifications
|
Product Name |
Cable Tray Roll Forming Production Line |
|
Transmission Mode |
Split System |
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Material Specification |
Q235 |
|
Production Speed |
10-15m/min |
|
Cutting Method |
Hydraulic Cutting |
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Voltage |
380V, 50Hz, 3-phase |
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Electrical Control |
PLC |
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Drive Motor |
Variable Frequency Motor Drive |
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Strip Thickness |
1-3mm (Customized according to customer requirements) |
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Strip Width |
100mm≤1100mm (Customized according to customer requirements) |
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Roll Material |
Cr12, Quenched HRC58°-62° |
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Hydraulic Oil Type |
46# Hydraulic Oil |
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Gear Oil Type |
18# Gear Oil |
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Total Motor Power |
30KW |
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Hydraulic System Power |
5.5KW |
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Main Roll Quantity |
20 |
|
Cutting Dimension Tolerance |
≤ ±0.5mm (Length ≤ 3000mm) |
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Cutting Die Material |
Cr12MoV |
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Air Source |
0.5m³/Min; Pressure: 0.7MPa |
Product Advantages
I. One set of rolls is suitable for all specifications, enabling rapid changeover in 10 minutes.
Production of different cable tray specifications can be achieved without changing the rolls. The equipment width is automatically adjusted via the electrical control system, a process that takes only 10 minutes. One set of rolls covers all specifications from 100×50 to 1000×200 mm, significantly reducing mold investment costs and eliminating downtime caused by roll changes, thus significantly improving equipment utilization.
II. Punching speed of 20 m/min is faster than the output speed, ensuring unrestricted production capacity.
The equipment's punching speed reaches 20 m/min, exceeding the output line speed by 15 m/min. The punching process always exceeds demand, eliminating cycle time bottlenecks. Even when punching 8 rows of holes, it maintains high-speed operation, ensuring continuous and stable production across the entire line. An 8-hour shift can produce 7000 meters of cable trays, and all operations can be completed by just 2 people, resulting in extremely low labor costs.
III. Ribs and tray holes can be combined as needed to flexibly adapt to different load-bearing requirements.
Bottom and side ribs can be selected with or without ribs according to production needs, adapting to different cable tray load-bearing levels. The tray holes can be arranged in any combination of 1-8 rows. The connecting plate holes and the seven-piece buckle holes can be independently controlled and punched simultaneously or individually. One machine covers three types of cable trays: trough type, tray type, and ladder side type, and no additional equipment is required to handle diverse orders.
Factory photos
Shipping photos
Customer visit
FAQ
Q: Are you a factory or a trading company?
A: We are a factory located in Weifang, China. It possesses over twenty sets of advanced equipment, including a new precision machining center, NC lathes, CNC wire EDM machines, and a large automotive profile bending test platform. You are welcome to visit our factory at any time.
Q: Is it true that I don't need to change the rollers when producing cable trays of different specifications?
A: Yes. The equipment uses a split adjustment system, allowing production of any specification within the range of 100×50 to 1000×200 mm. Only the width needs to be adjusted electrically; there's no need to change the rollers. The adjustment process is fully automatic and takes only 10 minutes.
Q: How many rows of holes can be punched on the tray?
A: Up to 8 rows of holes can be punched. The hole arrangement can be freely configured according to the cable tray specifications. The punching speed of 20 m/min is unaffected by the number of rows; the speed remains constant whether punching 1 or 8 rows.
Q: Can the connecting plate holes and the snap-fit holes be controlled separately?
A: Yes. The two sets of dies are independent and can work simultaneously. Alternatively, only the connecting plate holes can be punched, or vice versa. Customers can choose flexibly according to their order requirements.
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