Rittal- Style Electrical Cabinet Production Line
The Rittal- Style Electrical Cabinet Production Line is a fully automated production line for mass production of metal enclosures for various electrical equipment, covering a wide range of sizes from miniature distribution boxes to large electrical cabinets. The line integrates uncoiling, leveling, servo feeding, continuous punching, high-precision roll forming, length cutting, and automatic bending. The equipment uses Cr12 CNC machined rollers, gearbox drive, a Mitsubishi PLC control system, and a touchscreen human-machine interface. It requires only one operator, with a production speed of 1-2 enclosures per minute, yielding 800-1200 enclosures per day. Sizes range from 300×400 to 1800×2000 (customizable), and non-standard customization is supported.
Technical Specifications
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Product Name |
Rittal- Style Electrical Cabinet Production Line |
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Material Specifications |
Q235 cold-rolled strip steel, galvanized strip steel |
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Material Thickness |
1.2→1.5mm (customizable) |
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Production Speed |
1-2 pieces/minute |
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Production Specifications |
Box size: 300*400--1800*2000 (customizable) |
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Box Depth |
Customizable |
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Voltage Parameters |
380V/415V, 50Hz, 3-phase |
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Air Source |
0.5m³/Min; Pressure: 0.7MPa |
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Roll Material |
Cr12 CNC machined; quenched to a hardness of HRC58°-60° |
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Drive Motor |
Variable frequency motor drive |
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Total Motor Power |
25kw |
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Cutting Die Material |
Cr12MoV |
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Transmission Mode |
Gearbox |
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Cutting Method |
Hydraulic cutting |
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Cutting Dimension Tolerance |
≤ ±0.5mm (Length ≤1000mm) |
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Operating System |
Touch screen human-machine interface |
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Electrical Control |
Mitsubishi PLC program control |
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Footage Space |
28*2*3 meters (length×width×height) |
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Product Advantages
- One machine, multiple models, flexible switching. The production line can produce different series of housings on a single machine by quickly changing roller sets and adjusting bending parameters. Whether it is a miniature distribution box or a large control cabinet, specification switching can be completed to adapt to the market order structure of multiple varieties and small batches.
- The entire process is automated, requiring only one person to operate the line. From uncoiling, leveling, feeding, stamping, forming to bending and cutting, the entire line achieves mechatronic integration, with automatic speed matching at each station, eliminating the need for manual intervention in intermediate steps. The entire line requires only one operator, significantly reducing labor costs and solving the problems of difficulty in recruiting and high labor costs.
- With a daily production capacity of 800-1200 units, this production line boasts leading efficiency. The equipment produces 1-2 shells per minute, maintaining a stable daily output of 800-1200 units. This is tens or even hundreds of times faster than traditional shearing and welding methods (where one worker can only produce a few large cabinets or a small number of small boxes per day). Based on an annual production of 200,000 shells, the traditional method requires 30-50 workers, while this production line only needs one person, significantly reducing labor costs.
Factory photos
Shipping photos
Customer visit
FAQ
Q: Are you a factory or a trading company?
A: We are a factory located in Weifang, China. It possesses over twenty sets of advanced equipment, including a new precision machining center, NC lathes, CNC wire EDM machines, and a large automotive profile bending test platform. You are welcome to visit our factory at any time.
Q: How is the daily production capacity of 800-1200 units calculated? Can actual production reach this level?
A: The production capacity is calculated based on the equipment operating speed of 1-2 units/minute, and an effective working time of 8 hours per day. Actual daily production needs to deduct auxiliary time such as roll changing, die changing, and equipment inspection. If operating continuously in three shifts for 24 hours, the daily production capacity can be further increased.
Q: The equipment occupies 28×2×3 meters. Is it possible to arrange it in a layout with limited factory space?
A: The standard layout is a straight line arrangement, 28 meters long × 2 meters wide. Operational access and maintenance space must be reserved during actual installation. If the factory length is insufficient, you can provide a floor plan, and our technical staff can provide a customized layout plan.
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