Electrical Cabinet Profile Manufacturing Line
The power distribution cabinet profile production line is an automated equipment specifically designed for one-time forming of various structural profiles for electrical cabinets. It can produce C-profiles, U-profiles, GGD profiles, 8MF profiles, and 9-fold profiles, etc., for use as cabinet supports and mounting brackets in power distribution cabinets, power cabinets, Rittal-Style cabinets, etc. The entire line integrates uncoiling, leveling, feeding, stamping, forming, and cutting into one unit. It features a gantry-type transmission with an independent gearbox, Mitsubishi PLC control, a speed of 0-8m/min, a power of 28kW, an accuracy of ±0.5mm, and is suitable for 1.5-2.5mm thick plates. The length can be freely set.
Technical Specifications
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Product Name |
Electrical Cabinet Profile Manufacturing Line |
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Material Specifications |
Q235 cold-rolled strip steel |
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Material Thickness |
1.5mm/2.5mm (customizable according to user requirements) |
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Production Speed |
0-8 meters/minute (customizable according to user requirements) |
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Production Specifications |
Length freely adjustable (customizable) |
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Voltage Parameters |
380V/415V, 50Hz, 3-phase |
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Air Source |
0.5m³/min; Pressure: 0.7MPa |
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Hydraulic Oil Type |
46# Hydraulic Oil |
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Gear Oil Type |
18# Gear Oil |
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Roll Material |
Cr12 CNC machined; quenched, hardness reaches HRC58°-60° |
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Drive Motor |
Variable frequency motor drive |
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Total Motor Power |
Approximately 28kW (excluding welding parts) |
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Cutting Die Material |
Cr12MoV |
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Transmission Mode |
Gantry type + independent transmission gearbox |
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Cutting Method |
Hydraulic cutting |
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Cutting Dimension Tolerance |
≤ ±0.5mm (Length ≤ 1000mm) |
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Operating System |
Touchscreen HMI |
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Electrical Control |
Mitsubishi PLC Programmable Logic Controller |
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Legacy Space |
28*3*3 meters (Length × Width × Height) |
Product Advantages
I. Gantry-type + Independent Gearbox Drive: Stable and Reliable Thick Plate Forming
Distribution cabinet profiles often use 1.5-2.5mm thick plates, requiring high equipment rigidity. The gantry-type frame structure offers excellent rigidity, eliminating vibration and deformation during forming. The independent gearbox drive ensures precise synchronization of rollers in each pass, maintaining consistent transmission ratios. This prevents slippage and cumulative errors during thick plate forming, resulting in stable profile dimensions and excellent straightness.
II. Universal Platform Compatible with Multiple Profiles: One Machine Covers the Entire Cabinet Profile Range
C-type, U-type, GGD, 8MF, and 9-fold profiles have varying cross-sections, traditionally requiring multiple machines for processing. This production line, by changing roller sets and adjusting forming parameters, allows one machine to sequentially produce various distribution cabinet profiles, covering all structural components such as cabinet frames, beams, columns, and mounting strips, maximizing equipment utilization.
III. Freely Set Length, Cutting Accuracy ±0.5mm
The servo feeding system, combined with PLC control, allows for arbitrary setting of profile cutting lengths on the touchscreen, eliminating the need for mechanical adjustments. Hydraulic cutting, combined with Cr12MoV mold, ensures that the cutting dimensional tolerance is controlled within ±0.5mm (length ≤1000mm), resulting in a smooth, burr-free cut and consistent profile end dimensions, eliminating the need for trimming during assembly.
Factory photos
Shipping photos
Customer visit
FAQ
Q: Are you a factory or a trading company?
A: We are a factory located in Weifang, China. It possesses over twenty sets of advanced equipment, including a new precision machining center, NC lathes, CNC wire EDM machines, and a large automotive profile bending test platform. You are welcome to visit our factory at any time.
Q: What types of distribution cabinet profiles can the production line produce?
A: We can produce C-profiles, U-profiles, GGD profiles, 8MF profiles, 9-fold profiles, etc., for use as brackets and mounting frames in various cabinets such as distribution cabinets, power cabinets, 21-type cabinets, 28-type cabinets, and Rittal-Style cabinets.
Q: How long does it take to switch between different profiles?
A: Changing the roller assembly takes approximately 2-3 hours (including positioning calibration). Different specifications of the same profile (such as different widths) can be adjusted by splitting the rollers, which takes approximately 15-20 minutes.
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