Electrical Cabinet Box Production Line
Electrical Cabinet Box Production Line

Electrical Cabinet Box Production Line

The Electrical Cabinet Box Production Line is a fully automated production line specifically designed for the one-piece molding of four-sided electrical cabinet enclosures. Electrical cabinet enclosures serve as the foundation for high and low voltage switchgear, control cabinets, distribution cabinets, and other power equipment. The entire line integrates uncoiling, leveling, servo feeding, continuous punching, high-precision roll forming, length cutting, and automatic bending processes. The process flow is: uncoiling → leveling → feeding → punching → forming → bending and cutting → material collection, achieving continuous, fully automated production from steel coils to finished U-shaped cabinets. The equipment supports cabinet size adjustment and customized punching, and is compatible with the production of various types of cabinets, including high and low voltage distribution cabinets, 21 power cabinets, and Rittal-style cabinets.
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Technical Specifications

 

Product Name

Electrical Cabinet box Production Line

Material Specifications

Q235 cold-rolled strip steel, galvanized strip steel

Material Thickness

1.2→1.5mm (customizable)

Production Speed

1-2 pieces/minute

Production Specifications

Box size: 300*400--1800*2000 (customizable)

Box Depth

Customizable

Voltage Parameters

380V/415V, 50Hz, 3-phase

Air Source

0.5m³/Min; Pressure: 0.7MPa

Roll Material

Cr12 CNC machined; quenched to a hardness of HRC58°-60°

Drive Motor

Variable frequency motor drive

Total Motor Power

25kw

Cutting Die Material

Cr12MoV

Transmission Mode

Gearbox

Cutting Method

Hydraulic cutting

Cutting Dimension Tolerance

≤ ±0.5mm (Length ≤1000mm)

Operating System

Touch screen human-machine interface

Electrical Control

Mitsubishi PLC program control

Footage Space

28*2*3 meters (length×width×height)

 

product-615-346
product-617-347
product-615-346
product-615-346

 

Product Advantages

 

Large Cabinet Formed in One Step

Addressing the large size and thick sheet metal characteristics of electrical cabinets, the equipment employs a heavy-duty roll forming main unit and a reinforced bending system, integrating multiple processes such as traditional shearing, assembly, welding, and grinding into one unit, directly forming the cabinet from the steel coil in a single step.

 

Dedicated Thick Plate Roll Forming Process

The equipment supports processing sheet metal of 1.2-1.5mm (customizable for even thicker thicknesses). The forming rollers are CNC machined from Cr12 mold steel, achieving a hardness of HRC58°-60° after quenching treatment, exhibiting excellent wear resistance. This prevents roller surface wear and deformation when processing thick plates, ensuring stable cabinet dimensional accuracy during long-term production.

 

Gearbox Drive, Ample Power

The main unit utilizes a gearbox drive system, providing strong load-bearing capacity, smooth transmission, and no slippage. This ensures the synchronization and consistency of large-section cabinets during the roll forming process, making it particularly suitable for continuous high-speed production of thick and wide cabinets.

 

Factory photos

 

product-608-456
product-617-464

 

Shipping photos

 

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product-615-346

 

Customer visit

 

product-616-462
product-608-456

 

FAQ

 

Q: Are you a factory or a trading company?

A: We are a factory located in Weifang, China. It possesses over twenty sets of advanced equipment, including a new precision machining center, NC lathes, CNC wire EDM machines, and a large automotive profile bending test platform. You are welcome to visit our factory at any time.

Q: What are the differences in manufacturing processes between electrical cabinet enclosures and distribution boxes?

A: Electrical cabinet enclosures are larger and use thicker sheet metal, requiring higher rigidity and power from the forming machine. This production line uses gearbox drive and heavy-duty roller sets, specifically designed for sheet metal thicknesses of 1.2-1.5mm and above. The rollers are hardened to HRC58°-60°, enabling stable processing of large cabinets and ensuring forming accuracy and surface quality. Distribution box enclosures are relatively smaller and thinner, making the process less complex.

Q: What are the space requirements and installation conditions for the equipment?

A: The equipment occupies 28×2×3 meters (length×width×height), with a linear assembly line layout. Power requirements are 380V/415V, 50Hz, three-phase power, with a total motor power of 25kW. Air supply requirement is 0.5m³/min, pressure 0.7MPa. It is recommended that the factory building be at least 30 meters long and at least 5 meters wide (including operating passageways).

 

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