Cable Trunking Roll Forming Machine
The cable trough cold bending forming machine is a specialized piece of equipment used to roll-form steel strips into cable troughs (small cable trays). Compared to cable trays, cable troughs are smaller (width ≤ 200mm) and thinner, and are commonly used for indoor wiring. The equipment uses a split adjustment system, Cr12 hardened rollers (HRC58°-62°), PLC control, and a production speed of 10-15m/min. It is suitable for plates 1-3mm thick and 100-1100mm wide, and can produce both trough-type and tray-type cable troughs.
Technical Specifications
|
Product Name |
Cable Trunking Roll Forming Machine |
|
Transmission Mode |
Split System |
|
Material Specification |
Q235 |
|
Production Speed |
10-15m/min |
|
Cutting Method |
Hydraulic Cutting |
|
Voltage |
380V, 50Hz, 3-phase |
|
Electrical Control |
PLC |
|
Drive Motor |
Variable Frequency Motor Drive |
|
Strip Thickness |
1-3mm (Customized according to customer requirements) |
|
Strip Width |
100mm≤1100mm (Customized according to customer requirements) |
|
Roll Material |
Cr12, Quenched HRC58°-62° |
|
Hydraulic Oil Type |
46# Hydraulic Oil |
|
Gear Oil Type |
18# Gear Oil |
|
Total Motor Power |
30KW |
|
Hydraulic System Power |
5.5KW |
|
Main Roll Quantity |
20 |
|
Cutting Dimension Tolerance |
≤ ±0.5mm (Length ≤ 3000mm) |
|
Cutting Die Material |
Cr12MoV |
|
Air Source |
0.5m³/Min; Pressure: 0.7MPa |
Product Advantages
I. Adjustable Rib Depth, Enhanced Rigidity While Maintaining Aesthetics
The equipment simultaneously forms bottom and side ribs during the rolling process. The rib depth is infinitely adjustable via a touchscreen. Shallow ribs maintain a clean appearance, while deeper ribs enhance load-bearing capacity. The same set of rollers can be adjusted as needed, balancing the rigidity and aesthetics of the groove without requiring component replacement.
II. Pre-set Mounting Holes for Connecting Plates, Eliminating the Need for Drilling During On-Site Assembly
On-site installation of the groove requires connecting plates for mating. The equipment pre-sets mounting holes at both ends of the groove based on the standard hole spacing of the connecting plates, with the hole dimensions precisely matching the standard connecting plates. On-site assembly can be achieved directly with bolts, eliminating the need for on-site marking and drilling, increasing installation efficiency by over 50%.
III. Cr12 Hardened Rollers, Suitable for Both Thin and Thick Plates Without Damaging the Surface
Cr12 mold steel is hardened to a hardness of HRC58°-62°, with a precision-ground surface for high smoothness. It can form 1mm thin plates without scratching the surface coating, and 3mm thick plates without wear pits on the roller surface. One set of rolls covers the entire thickness range, eliminating the need to replace rolls due to changes in plate thickness.
Factory photos
Shipping photos
Customer visit
FAQ
Q: Are you a factory or a trading company?
A: We are a factory located in Weifang, China. It possesses over twenty sets of advanced equipment, including a new precision machining center, NC lathes, CNC wire EDM machines, and a large automotive profile bending test platform. You are welcome to visit our factory at any time.
Q: What's the difference between cable trays and wire ducts?
Wire ducts are smaller (width ≤ 200mm) and thinner, commonly used for indoor surface-mounted or concealed wiring; cable trays are larger (width ≥ 200mm), have stronger load-bearing capacity, and are commonly used for long-span wiring in factories, pipe racks, etc. This equipment is primarily designed for cable duct products.
Q: Will adjusting the crimping depth affect the production speed?
No. The crimping depth is adjusted by regulating the roller pressing amount, which is done on the touchscreen and does not affect the operating speed. The production speed remains consistently within the range of 10-15m/min.
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